Capabilities

Stages

Engineering

Feasibility study thanks to the know-how of our technical office and the
use of the most advanced means of design and simulation:

  • CAD: Design of blanks and forging tools (PTC-CREO Parametric).
  • CAM: Numerical programs for tool machining (Pro-Engineer and ESPRIT).
  • CAE: Forging simulation (QFORM).

Tooling Workshop

The production of dies & tooling, as well as their maintenance, are carried out in-house; we have the following production resources at our disposal:

  • CNC milling machine.
  • High-speed machining centres.
  • Conventional and CNC lathes.
  • EDM machines.

We have space in our facilities for the storage of our clients’ toolings.

Forging

We have four production lines, which allow us to offer a wide range of products:

  • 13 MN press, for parts from 0.1 Kg to 5 Kg. Force 13MN. Minimum batch of 100 parts.
  • 25 MN press, for parts from 4 Kg to 10 Kg. Force 25MN. Minimum batch of 200 parts.
  • 5 Tn hammer, for parts from 5 Kg to 20 Kg. Force 5Tn. Minimum batch of 50 parts.
  • 10 Tn hammer, for parts from 15 Kg to 70 Kg. Force 10Tn. Minimum batch of 25 parts.

Production Lines

massey hammer

  • Force: 5 tons
  • Pieces from 5 to 20 kg
  • min batch 50 pieces

Massey Press

  • Strength: 13 MN
  • Pieces from 0.1 to 5 kg
  • Batch min. 100 pieces

Hammer Beché

  • Strength: 10 tons
  • Pieces from 15 to 70 kg
  • Batch min. 25 pieces

Eumuco Press

  • Strength: 25 MN
  • Pieces from 4 to 10 kg
  • Batch min. 200 pieces

In addition, we have several machines for auxiliary operations: presses for deburring, punching and straightening, disc saws, shot blasting, etc.

We have an induction oven for each production line, which guarantee controlled and uniform heating of the billets.

Finishing

FORVASA offers the possibility to provide additional services, including.

  • Heat treatment.
  • Machining.
  • Painting or cataphoresis.

Quality Processes

Prior to delivery, the product is checked according to the needs/requirements of our customer:

  • Visual review.
  • Non-destructive testing.
  • Mechanical tests.
  • Bundling and structure tests.
  • Metallographic control.

Once these checks have been carried out, all deliveries are made in specific packaging according to each customer’s logistic requirements.

Once the product has been delivered, our TAS stays in touch with customers to improve the process for future orders.